Automatic capsule filling machine in the operation of the abnormal situation is as follows:

One, the capsule shell can not be separated.

1 capsule shell itself, the need to replace the capsule shell.

2 vacuum is too small to see the vacuum table can be seen. Vacuum is too small for many reasons. The reason for the vacuum pump, mechanic repair, or replacement of vacuum pump. The vacuum pump is connected with an air pipe which is separated from the capsule shell and is broken. Vacuum filter membrane blocked, clean filter membrane. There are too small water flow and other reasons, the replacement of a little water pipe. Detailed topics need to be analyzed in detail. Here I list only a few simple.

The 3 module is too large to the gap between the shell and the separator, or it can adjust the height of the separator, or the module, or the telescopic rod in the module. Need analysis to find a solution. Here is the most problematic in powder too thin or too sticky powder.

4 module is not good. Adjust the module with the adjusting rod until it falls automatically.

5 powder too sticky module block, cleaning module.

Two, capsule head and tail into the concave, and sometimes the capsule itself has a problem, I have encountered a lot of this before, replace the capsule shell to solve the. Then view the thimble, whether need to adjust the height of the thimble. Sometimes increasing the stress area of the capsule can also be solved. The increase of capsule shell stress area is made a little rough. This is the people who listen to the capsule said, we did not do.

Three, capsule rub split, this is a very headache, but also often encountered. Need to be treated carefully. This phenomenon is generally the following reasons.

1 the reason of the capsule itself is too large. Need to replace the capsule shell.

The powder residue on the module over 2. Need cleaning module.

3 when installing the module, the upper and lower die is not right. Until the test rod can automatically fall.

It also has a relationship with the powder particle size 4. In the process of talking with others, others also say there is this reason. I have not proved in detail. If you do this, then do verification should be added to this one, whether the particle size can lead to plug splitting phenomenon, if that does have this phenomenon, so the whole grain when considering whether to replace the screen.

5 capsule shell capsule cap locking, the thimble is too high.

6 to solve the phenomenon of splitting, there is a way to try to shorten the distance between the upper mold and the roof, of course, the distance is too short to do. The principle is that there has not occurred before the split about the inserted and locked. This method is really feasible, this is the most used method. There was a time, found in the split, how can not solve the tune. Almost replaced the whole batch of new factory shell, and finally I use this method to solve the interpolation problem.

Four, the installed capacity is too large, there is no fixed method. Regulating filling rod. The basic reason has a direct relationship with the powder. If the equipment with the powder, for consideration, please directly refuse filling and post rework granulation.

Five. The interval between the scraper and the dose plate should be 0.5 mm. The height of the interval can be directly affected by the increase or decrease. Sometimes installed on the low side can try to increase the interval. If in the short interval, no pressure filling rod, with high volume, please post rework requirements granulation.

Six, product exit, locking, eliminating waste capsule at the bearing block, is basically due to powder in a timely, please clean the bearing and the amount of oil, the few butter than on strong oil. After cleaning should ensure that the bearing has been drying, otherwise, will soon be blocked. Each clearance, the bearing should be removed for cleaning and oiling.

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